Saw Band Drive (7.5 kW) / Saw Band Feed

• Strong drive power for increased cutting speed
• Infinitely-variable saw band feed can be adjusted directly on the saw frame
• Long saw band life even with the most varied material dimensions

NC-Controlled Cutting-Angle Setting

• Adjustment on free-standing control console Measurement via absolute rotary encoder and frequency controlled motor
• Automatic, hydraulic clamping of the machine after reaching the mitre setting
• Reduced of non-productive times when changing mitres

Horizontal and Vertical Profile Clamping

• Hydraulic profile clamping within the automatic cycle control (clamping, sawing, unclamping)
• Clamping of the workpiece immediately adjacent to the saw band for precise cuts, even with the shortest cutting lengths
• Clamping and sawing of layers and bundles possible

Separate Mounting of the Drive Plate

• Drive plate in heavy roller bearings
• Band clamping tensions are transmitted into the sawframe and not directly into the saw gearbox
• Long operating life of the drive unit

Automatic Hydraulic Cutting-Pressure Control

• Measurement in both saw band guides/
• Cutting-pressure selection adjustable on the saw frame
• Self-regulating feed rate accross the range of saw band contact lengths

Hydraulic Band Tensioning

• Electronically monitored, with automatic tension reduction when saw band is idle
• Automatic shut-off of the saw drive in case of blade breakage
• Long saw band life

Swarf-Chamber Brush

• Brush separately driven by three-phase motor
• Long saw band life and excellent cut quality

Lubricant Savings via Micro-Dosing System

• Optimum tool lubrication when sawing profiles
• Disposal of lubricant unnecessary
• Long saw band life

Automatic Lowering of the Saw

• Hydraulic lowering of the entire machine below roller conveyer level after the sawing cycle ends
• Protection of saw table and workpiece during materials handling

PROFICUT Software Package

• Process visualization directly on the control console
• Easy data import and export
• Materials database with factory settings
• Production data report and numerous evaluation possibilities
• And much more

Cut Monitoring System (Optional)

• Control of cutting path through the material when saw band begins to wear
• Input of threshold values on the operating console in addition to cycle interruption if maximum parameters are exceeded
• High cut quality, no material waste

Laser (Optional)

• Processing of material via feed creep rate through control keys directly on the saw frame
• Sawing on tracings possible

KHS Marking System (Optional)

• Fast marking process for applying letters and numerals
• Up to 22 characters without material movement
• Can be integrated into fully-automated handling processes
• Imprint still clearly visible after galvanizing or painting
• Video

Cooling and Heating Equipment (Optional)

• Installation in control console and switch cabinet
• Cooling when > 35 °C
• Heating when < 5 °C
• High capability of electronic components even in cases of extreme environmental temperatures

M 150 P Sliding Measuring Carriage with Pusher Plate

• Positioning drive through servomotor with absolute rotary encoder
• Automatic NC positioning via machine software
• Additional pusher plates (optional) enable the handling of layers and bundles with stand-alone sawing machines

Field of Application:
Sawing machines, drilling machines and sawing-drilling machines

• Single bars, layers and bundles (stand-alone sawing machines only)
• Double T beams, L sections, U sections and rectangular tubing, also flat steel from 20 mm (optional 10 mm)

M 151 G Sliding Measuring Carriage with Gripper

• Positioning drive through servo motor with absolute rotary encoder
• Automatic NC positioning via machine software
• Additional pusher plates (optional) enable the handling of layers and bundles with stand-alone sawing machines
• Hydraulic height adjustment for measuring various profile cross-sections

Field of Application:

Sawing machines, drilling machines and sawing-drilling machines

• Single bars, layers and bundles (stand-alone sawing machines only)
• Double T beams, L sections, U sections and rectangular tubing, also flat steel from 20 mm (optional 10 mm)

M 152 GG Sliding Measuring Carriage with Two Grippers

• Positioning drive through servo motor with absolute rotary encoder
• Automatic NC positioning via machine software
• Additional pusher plates (optional) enable the handling of layers and bundles with stand-alone sawing machines
• Hydraulic height adjustment for measuring various profile cross-sections
• Automatic transposition of the measuring carriage position from the rear to the forward gripper

Field of Application:
Sawing machines, drilling machines and sawing-drilling machines

• Single bars, layers and bundles (stand-alone sawing machines only)
• Double T beams, L sections, U sections and rectangular tubing, also flat steel from 20 mm (optional 10 mm)

L 220 Heavy-Duty Measuring Stop

• Positioning drive through frequency regulated three-phase motor with absolute rotary encoder
• Automatic NC positioning via machine software
• Rapid pivoting of the squaring arm
• Manual adapter for processing short lengths

Field of Application:
Sawing machines

• Single bar, layers and bundles
• Double T beams, L sections, U sections and rectangular tubing, also flat steel from 20 mm (optional 10 mm)

LS 270 Heavy Duty Measuring Stop

• Positioning drive through servo motor with absolute rotary encoder
• Automatic NC positioning via machine software
• Rapid pivoting of the squaring arm
• Automatically-extending adapter for processing short lengths
• Material weights of more than 8 t can be processed through additional brake cylinder (optional)

Field of Application:
Sawing machines

• Single bar, layers and bundles
• Double T beams, L sections, U sections and rectangular tubing, also flat steel from 20 mm (optional 10 mm)

T 13 Modular Expandable Conveyor Roller System

• For material feed and removal
• Executed in welded construction with maintenance-free, ball-bearing conveyor rollers of solid material
• Roller-conveyor drive on the feed and removal sides with frequency-controlled gear motor

Cross Transport by Means of Drag Chains

• Material stock in heavy-duty steel construction
• Sliding rails of synthetic material (polyamide) for low-noise material cross transport
• Drag chains with transport claws
• Drive system with continuously-variable frequency-controlled gear motor

Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)

• Hydraulic liftable and lowerable lifting beams running in both directions
• Drive system with continuously-variable frequency-controlled gear motor
• Each lifting line has its own hydraulic unit

Silencer

By lightly raising the material using polyamide-coated rollers integrated into the roller conveyor, the traditional “steel on steel” noise from cross transporting profiles is significantly reduced. Transport technology in steel construction and steel trading will be revolutionized through this new system.

• Fully-automatic control
• Contributes to enhanced occupational safety and the protection of personnel and the environment

Bundle and Layer Stop Plate

• Manual selection via operating software
• Rapid pivoting of the squaring arm, hydraulically controlled
• Mechanical locking for high-level stability

Field of Application:
Sawing machines

• Layers and bundles
• Double T beams, L sections, U sections and rectangular tubing

PROFICUT

Modern Software Package for KALTENBACH Sawing Machines

Easy, user friendly machine operation